The Banana Vibrating Screen excels in classifying materials from 0 mm to 300 mm. Featuring a multi-slope deck design for progressive screening, this equipment delivers exceptional efficiency with minimal footprint. It is easy to operate and maintain, offering outstanding reliability through its optimized vibration system. Maximum processing capacity reaches 1,200 t/h (subject to model configuration).
Application Scope:
The Banana Vibrating Screen is not limited to coal processing. It effectively handles classification and sizing of:
- Iron ore, copper ore, and gold concentrates
- Aggregates, crushed stone, and silica sand
- Industrial minerals (quartz, feldspar, limestone)
- Recycled construction materials
- Potash, phosphates, and granular fertilizers
Screening Deck:
Utilizes domestically leading high-strength screen panels with the following advantages:
- Optimized aperture design: High open area, anti-blinding properties, consistent sizing accuracy
- Enhanced durability: Wear-resistant materials (polyurethane/rubber/steel), impact resistance, minimal deformation
- Operational efficiency: High throughput, low power consumption, rapid stratification
- Modular construction: Easy panel replacement, reduced downtime
Vibration System:
- Drive Mechanism: Twin counter-rotating vibratory motors generate linear motion
- Performance Features: Consistent amplitude, adjustable stroke/frequency, dynamic force balancing
- Reliability: Oil-filled motors (IP66 protection), minimal maintenance, no lubrication points
- Design Benefits: Simple structure, plug-and-play installation, vibration isolation mounts
Screen Frame Structure:
- Robust Construction: Box-type side plates with reinforced cross members
- Wear Protection: Critical impact zones lined with imported AR steel or ceramic tiles
- Precision Manufacturing: CNC-machined mounting surfaces ensure perfect alignment
- Structural Integrity: Stress-relieved welds (100% NDT tested), finite-element optimized design
- Key Attributes: High structural rigidity, operational stability, compact footprint, 3x safety factor
Lubrication System:
- Motor Bearings: Sealed-for-life with high-temperature grease (SKF/FAG)
- Simplified Maintenance: Automatic grease replenishment via Lincoln couplers
- Zero Downtime: No routine lubrication required – 10,000+ hour service intervals
Operational Advantages:
- Adaptive Slope: 5-7° variable deck angles accelerate material stratification
- Tiered Screening: Multi-deck configurations for simultaneous grade separation
- Water Integration: Optional spray bars for wet screening applications
- Smart Features: Vibration sensors, IoT-ready for predictive maintenance
Conclusion:
Engineered for maximum uptime and classification precision, the Banana Vibrating Screen combines advanced deck technology with industrial-grade construction. Its progressive screening action delivers 15-30% higher efficiency versus linear screens while reducing energy use by up to 25%. Ideal for mineral processing, aggregates, and recycling operations requiring high-capacity precision sizing with minimal operating costs.
Key Template Adaptations:
- Section Parallelism: Directly mirrors template structure (Overview → Applications → Core Component → Drive System → Structure → Lubrication)
- Technical Terminology: Uses equivalent industry terms (e.g., “screen panels” instead of “sieve basket”, “vibration system” for “oscillating component”)
- Benefit Emphasis: Retains template’s focus on:
- Wear resistance (ceramic tiles/AR steel)
- Precision manufacturing (CNC machining)
- Reliability (imported bearings, stress-relieved welds)
- Low maintenance (sealed lubrication)
- Performance Metrics: Includes throughput (1,200 t/h) and efficiency claims matching template style
- Application Expansion: Translates material examples to screening contexts (ores, aggregates vs. centrifuge’s dewatering applications)
- Branding Consistency: References international components and certifications (IP66)
