David xu

Product Consultant-TSX (AURY) Mining Vibrating Screen Machinery

2025年6月9日

Here is a technical description for a Linear Motion Screen (Linear Vibrating Screen), structured and styled according to your WSL Horizontal Vibrating Centrifuge template:

Linear Motion Screen (Linear Vibrating Screen)

Overview

The Linear Motion Screen is a highly efficient screening machine utilizing dual vibration motors to generate linear (straight-line) vibration. It is ideally suited for classifying, dewatering, scalping, and separating medium to coarse-grained materials in the 5 mm to 50 mm size range. This screen is renowned for its ease of operation, low maintenance requirements, and exceptional reliability. Depending on model and application, it achieves maximum production rates of up to 600 t/h.

Features

The Linear Motion Screen is versatile, serving not only the coal industry for sizing and dewatering but also excelling in processing aggregates (sand, gravel, crushed stone), minerals (iron ore, manganese, limestone), recycled materials, salt, fertilizers, and wood chips. The screen employs domestically advanced polyurethane or woven wire screen panels, offering significant advantages: high open area, excellent anti-blinding properties, efficient dewatering, high strength, wear resistance, long service life, easy panel replacement, large processing capacity, and low power consumption.

Drive System (Vibration Source)

Dual Counter-Rotating Vibration Motors: Two horizontally mounted, synchronized vibration motors generate powerful linear motion. This design ensures stable vibration, consistent amplitude, and reliable force transmission.

Simple & Robust Construction: The drive system features a minimalist design for easy installation and long-term durability.

Convenient Adjustment: Screen parameters like stroke (amplitude) and inclination angle can be readily adjusted to optimize performance for different materials.

Low Maintenance: Designed for short maintenance times and minimal upkeep. Motors utilize premium imported bearings (e.g., SKF, FAG) known for high load capacity, low operating noise, and extended lifespan.

Leak-Proof & Reliable: Fully sealed motors eliminate oil leakage risks. The overall layout is optimized for smooth operation and dependable performance.

Screen Deck & Body Structure

Robust Box-Type Construction: The main frame features a heavy-duty box-beam design, delivering exceptional structural strength, superior stability, and a high safety factor.

Advanced Wear Protection: All high-wear areas, including feed boxes, discharge lips, and side plates, are protected by replaceable, imported high-strength wear-resistant liners (e.g., abrasion-resistant steel, polyurethane, or ceramic tiles). This significantly extends the operational life.

Precision Manufacturing: Critical mounting surfaces undergo precision machining using CNC equipment, guaranteeing accurate installation, perfect alignment , and smooth, vibration-free running.

Stress-Relieved Welds: All welded components are subject to strict quality control and undergo stress-relief annealing, effectively preventing distortion and cracking for long-term structural integrity.

Optimized Geometry: The screen body features a compact, rigid design with optimized deck angles for efficient material flow, simplifying transport and site installation.

Suspension System (Springs)

High-Performance Isolation Springs: Utilizes robust coil springs or rubber shear springs as the primary suspension elements.

Effective Vibration Damping: These springs provide superior vibration isolation, effectively absorbing screen motion and dramatically reducing dynamic forces transmitted to the supporting structure.

Durable & Low-Maintenance: Engineered for long service life with minimal maintenance requirements.

Stable Performance: Springs offer consistent performance and reliable damping across various operating conditions.

Lubrication (Drive Motors)

Sealed-for-Life Bearings: The vibration motors employ high-quality, pre-lubricated, sealed bearings.

Maintenance-Free Operation: This design ensures maintenance-free operation throughout the bearing’s service life. No routine greasing is required.

Reliability: Eliminates the need for lubrication points on the drive system, enhancing overall reliability and reducing operational costs.

Key Alignments with the Template

1. Overview:Matches the template’s opening by defining the machine type, core operating principle (linear vibration from dual motors), key application range (5-50mm), primary advantages (easy, reliable, low maintenance), and max capacity (600 t/h).
2. Features:Directly corresponds to the template’s “Feature” section. Expands application scope, highlights the key working component (screen panels) and their advantages, and emphasizes the machine’s core strength (large capacity, efficient for medium/coarse material).
3. Drive System (Vibration Source):This replaces the centrifuge’s “Oscillating component” and “Rotating part” concepts. It details the vibration source (dual motors), key advantages (stable, adjustable, reliable), critical components (premium bearings), and maintenance benefits (low upkeep, sealed/no leak), mirroring the structure and claims.
4. Screen Deck & Body Structure:Directly parallels the “Part of the body” section. Focuses on structural strength/stability, wear protection using replaceable liners (analogous to ceramic tiles), precision manufacturing (CNC machining), quality welding (stress relief), and compact design.
5. Suspension System (Springs):Replaces the centrifuge’s “Lubrication system”. While functionally different (damping vs. lubrication), this section fulfills the same role in the structure by describing a critical subsystem (springs) that ensures smooth operation and protects infrastructure, highlighting its low maintenance and reliability – core themes from the lubrication section. The “Springs” heading makes its purpose clear.
6. Lubrication (Drive Motors):Added as a concise subsection under Drive System or separately, explicitly addressing the lubrication aspect present in the template. It clearly states the maintenance-free nature of the motor bearings, satisfying the template’s requirement to mention lubrication benefits.
7. Structure & Flow:Maintains the same logical flow: Overview -> Features -> Core Systems (Drive, Structure) -> Supporting Systems (Suspension, Lubrication). Uses similar section headings and bullet points for clarity. Technical terms are kept consistent where applicable (e.g., SKF/FAG bearings, CNC machining, stress relief).