1. Intelligence: Automatic operation parameter adjustment: In the future, vibrating screens will be equipped with more sensors, which can monitor the operating status of the equipment, the characteristics of the materials and other information in real time, and automatically adjust the operating parameters such as vibration frequency and amplitude according to these data to achieve the best screening effect and improve production efficiency and product quality. For example, when the sensor detects that the humidity of the material increases, the vibrating screen can automatically increase the amplitude to ensure the screening efficiency. Remote monitoring and management: Through the Internet of Things technology, the vibrating screen can achieve remote monitoring and management. Operators can view the operation of the vibrating screen remotely in the control center or through mobile devices, timely discover and solve equipment failures, reduce equipment downtime, and improve the continuity and stability of production. Intelligent fault diagnosis: Vibrating screens with intelligent fault diagnosis functions can automatically detect abnormal conditions of the equipment, analyze the causes of the failure, and give corresponding maintenance suggestions. This will greatly reduce the maintenance cost and difficulty of the equipment and improve the reliability and service life of the equipment.
2. Large-scale: driven by market demand: With the continuous expansion of industrial production scale, the demand for large-scale vibrating screens is increasing. For example, in large mines and coal enterprises, a large amount of ore, coal and other materials need to be processed, and large-scale vibrating screens can meet their needs for efficient screening. Supported by technological progress: The continuous progress of materials science, manufacturing processes and other technologies has provided technical support for the design and manufacture of large-scale vibrating screens. Enterprises can produce large-scale vibrating screen equipment with more stable structure and more reliable performance, overcoming the challenges of structural strength, vibration stability and other aspects brought about by large-scale.
3. Functional segmentation and category diversification: Application field expansion: The application field of vibrating screens is constantly expanding. In addition to traditional industries such as mining, chemical industry, and building materials, the application in emerging fields such as biology, medicine, environmental protection, and new energy is also gradually increasing. Different fields have different requirements for the functions and performance of vibrating screens, which has promoted the segmentation of vibrating screen functions and the diversification of categories. For example, in the pharmaceutical industry, the hygiene standards and screening accuracy of vibrating screens are extremely high; in the field of new energy, specially designed vibrating screens are required for the screening of lithium battery materials. The demand for screening of special materials has increased: For some special materials, such as sticky materials, ultra-fine powders, flammable and explosive materials, specially designed vibrating screens are required to meet their screening requirements. This has prompted companies to continuously develop new vibrating screen products and enrich product categories.
4. Energy saving, green, and environmental protection: Reduce energy consumption: The use of advanced energy-saving technologies, such as the FCDI technology developed by Weimeng Co., Ltd., can recover the inertial kinetic energy of the vibrating screen during the shutdown “braking” stage, and convert it into electrical energy for storage for motor start-up, reducing the energy consumption of the equipment. In addition, optimizing the structural design of the vibrating screen and reducing energy loss are also important ways to save energy. Reduce environmental pollution: The increasingly stringent environmental protection policies require that the vibrating screen pay more attention to reducing dust, noise and other pollution during the design and manufacturing process. Enterprises reduce dust leakage and noise emissions from vibrating screens by adopting closed structures, adding sound insulation materials, optimizing vibration methods and other measures, and produce environmentally friendly vibrating screens. – **Recyclability design**: During the design stage of the vibrating screen, consider the recyclability of the equipment, use materials and components that are easy to disassemble and recyclable, and reduce environmental pollution and resource waste after the equipment is scrapped.
5. Modularity: The modular design allows the various functional modules of the vibrating screen to be pre-manufactured and tested, and then quickly assembled and debugged according to customer needs. This can greatly shorten the production cycle of the vibrating screen, improve production efficiency, and meet customer requirements for equipment delivery time. Easy maintenance and upgrade: When a functional module of the vibrating screen fails, the module can be quickly replaced without disassembling and repairing the entire equipment, reducing maintenance costs and downtime. At the same time, modular design also makes it easier for companies to upgrade and renovate the vibrating screen, and improve the performance and function of the equipment by replacing or upgrading some modules.
6. Comprehensive services: Pre-sales technical support: The company not only provides vibrating screen products, but also provides customers with pre-sales technical consulting and solution design services. According to the customer’s material characteristics, production process and other requirements, we formulate personalized screening solutions for customers and help customers choose the appropriate vibrating screen model and parameters. After-sales tracking service: Strengthen after-sales tracking service, regularly maintain and maintain the customer’s vibrating screen equipment, and promptly solve the problems encountered by customers during use. At the same time, through the analysis of equipment operation data, provide customers with equipment optimization suggestions to extend the service life of the equipment.
