In the fields of mining, construction, sand and gravel processing, etc., vibration equipment is the core power source in the production process. Its performance directly affects the screening efficiency, equipment stability and comprehensive operating costs. However, traditional vibrators generally face pain points such as insufficient power, noise pollution, and frequent maintenance, resulting in high hidden costs for enterprises. The ZDQ series of high-performance reverse-rotating linear motion vibrators, with its three core advantages of strong excitation force, ultra-low noise, and ultra-long life, redefines the efficiency and reliability of vibration equipment and provides more economical long-term solutions for industrial scenarios.
Disruptive technology: the perfect balance between strong power and low energy consumption
The core competitiveness of the ZDQ series comes from its high-performance power design:
SKF special vibration bearings:
Using customized bearings from the internationally renowned brand SKF, the load-bearing capacity is increased by 30%, which can adapt to high-intensity continuous operation, ensure stable output of exciting force, and greatly improve screening efficiency.
Counter-rotating linear motion technology:
Through the counter-rotating synchronous rotation of the two axes, a directional linear exciting force is generated, which reduces energy loss by 15% and avoids the material accumulation problem caused by traditional circular vibration. It is especially suitable for fine screening scenarios.
Frequency conversion adaptability:
Supports linkage with intelligent control systems, dynamically adjusts vibration parameters according to different material characteristics, and achieves precise control of “strong vibration without energy consumption, weak vibration without efficiency reduction”
In the sand and gravel production line, the ZDQ vibrator can shorten the screening time by 20%, increase production capacity while reducing unit energy consumption costs, helping companies to quickly recover their investments.
Quiet operation: the leap from “noise source” to “environmental protection benchmark”
The high-frequency noise of traditional vibrators not only affects workers’ health, but may also cause environmental compliance risks. The ZDQ series achieves industry-leading quiet performance through triple technological innovations:
Structural noise reduction design:
Optimizes the internal gear meshing accuracy, reduces mechanical friction noise, and the operating noise is less than 75 decibels (25% lower than similar products).
Grease-lubricated triple labyrinth seal:
The combination of “labyrinth + lip seal + grease lubrication” is used to completely isolate the intrusion of dust and water vapor, avoiding abnormal noise caused by lubrication failure.
Thermal management optimization:
The unique vent design can quickly discharge internal hot air, maintain constant temperature operation of the bearing, and reduce vibration and noise caused by high temperature expansion.
Ultra-long service life: from “frequent maintenance” to “trouble-free operation”
Short equipment life and frequent downtime for maintenance are hidden cost black holes for many companies. The ZDQ series pushes equipment reliability to a new level through extreme protection and intelligent operation and maintenance design:
Anti-pollution sealing system:
The triple labyrinth lip seal structure, combined with dust-proof grease lubrication, can block more than 99% of dust and liquid intrusion, and the bearing life is extended to more than 100,000 hours.
Modular components:
The core components adopt standardized design, support quick disassembly and replacement, shorten the maintenance time by 50%, and reduce production interruption losses.
Intelligent early warning interface:
The reserved vibration sensor interface can monitor the equipment status in real time, warn potential faults in advance, and realize “preventive maintenance”.
Economic benefit comparison:
Taking a mine with an annual processing capacity of 1 million tons as an example, the average annual maintenance cost of traditional exciters is about 80,000 yuan, while the ZDQ series can save more than 300,000 yuan in maintenance costs with the promise of 5 years of free overhaul.
Widely adaptable: Enabling industrial vibration needs in multiple scenarios
The ZDQ series is suitable for a variety of equipment such as vibrating screens, feeders, conveyors, etc., and is particularly good at the following scenarios:
High-load scenarios:
Strong impact conditions such as mining crushed stone screening, steel metallurgical raw material processing.
Fine screening scenarios:
Chemical powder, grain processing and other fields with high requirements for vibration uniformity.
Harsh environment:
Humid, dusty open-air working environment, such as sand and gravel aggregate production line.
The ZDQ series exciter is not a simple equipment upgrade, but a closed loop of “efficient production – low-cost operation and maintenance – sustainable benefits” for enterprises through technological innovation:
Short-term return: increase production capacity, reduce energy consumption, and recover investment in 1-2 years.
Long-term value: reduce downtime losses, extend equipment life cycle, and reduce annual comprehensive costs by more than 40%.
In today’s increasingly fierce industrial competition, the ZDQ series has become a strategic choice for enterprises to reduce costs and increase efficiency with its reliable, quiet and worry-free characteristics. Choosing ZDQ means choosing to win the future with technological innovation.
